TPU intermediate membrane

products detial


TPU adhesive filmThe main component is polyurethane elastomer, which is made of polymer material thin film by special process. Widely used in armor protection, bulletproof glass, composite materials, aerospace, automotive, construction, information technology, new energy, high-end equipment and other fields


Advantages:

Excellent low temperature resistance

It has the properties of bonding different materials

Excellent aging resistance

Excellent puncture resistance



Angu TPU film product specifications (coil)


thicknessbreadthLength
0.38mm800mm-2800mm100mm
0.63mm800mm-2800mm100mm
1.25mm800mm-2800mm50m
Note: Other non-standard sizes can be customized according to customer requirements



Angu TPU film technical parameters


Index itemTest resultTest standard
Shore hardness75AASTMD2240
density1.06g/cm³ASTMD792
Light transmittance91.7%ASTMD1003
Fog degree0.23%ASTMD1003
Tensile strength45MapASTMD638
Tearing strength72.5KN/MASTMD1004
Elongation at break530%ASTMD638
Peel strength18.6KN/MASTMDD3330M
Glass transition temperature﹣60℃ASTMDD3418
Yellowing index0.2ASTMDE313


lamination

1, film room:The temperature of the film room is controlled at 20-25℃, the humidity is kept at 23% soil 2%, the room is kept dust-free, and the mechanical equipment is kept clean. The staff need to keep the uniforms, hats and gloves clean to prevent the adhesion of dust, impurities and hair.

2, combined film conditions:The glass surface temperature is recommended to be controlled at 20-30 ° C and the maximum temperature should not exceed 40 ° C. The film surface temperature is recommended to be controlled between 20-25 ° C. Double check that the film and glass are clean, and that the glass and film are all placed together.


合片





预压排气

Precompressed exhaust

1, cold pumping and hot pumping

1.1, cold pumping: temperature 20-25℃, pressure -0.095--0.1Mpa. The continuous vacuuming time is about 20 minutes. If the vacuum is not continuous, the cold vacuuming time is about 30 minutes.

1.2, hot pumping: glass surface temperature 100-120° C, time 30-45 minutes, pressure between -0.095- 0.1Mpa. Remove the glass when the temperature drops to 45-60°C.

2, pre-pressure exhaust

2.1, incubator preheating → laminated glass surface temperature 20-30 ° C, humidity about 25% → Zone 1 incubator 100-120 ° C, the first prepressing, the pressure is 0.2-0.5Mpa, the roll distance is less than the total thickness of glass about 1mm → Zone 2 incubator 160-180°→ Zone 3 incubator 220-240 ° C→ second roll pressing, The pressure is 0.3-0.5MPa, and the roll distance is less than about 2mm of the total thickness of the glass.

2.2, maintain continuous operation to maintain the temperature of the thermostat.


High pressure forming

The whole process should be slowly heated and pressurized or cooled and decompressed, the following process for reference: Temperature rise and pressure → temperature rise to 60℃, pressure 0.4Mpa→ temperature rise to 90℃, pressure rise to 0.8Mpa→ temperature rise to 120-130° C, pressure rise to 1.0Mpa→ pressure rise to 1.1-1.3Mpa→ constant temperature 30-60 minutes (according to the thickness and quantity of glass in the kettle)→ constant pressure cooling, Automatic slow cooling to 90℃→ then cooling to 45-55℃ exhaust.

高压成型



TPU胶片产品优势:

TPU film product advantages:

1, break the foreign technology blockade, achieve a complete breakthrough from raw materials to production technology, and achieve progress from 0 to 1 in the military field

2, the delivery cycle is greatly shortened, imported film basic 3-6 months, our company 7-15 days delivery.

3, to achieve ultra-wide TPU film technology innovation, the widest can produce 2800mm, the world's first.

4, product quality has passed the national military standard GJB9001C:2017 certification, into the China North Industries Group qualified suppliers, China building materials inspection and certification, ISO quality system certification, SGS certification.


TPU中间膜

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